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Renewable Energy

With over 32 years of experience in areas ranging from alternative energy product development through rapid prototyping and manufacturing, Roush brings proven capabilities to the US supply base for wind turbine manufacturers.  We have the expertise required to take your product from the concept phase through development and full volume production, including component manufacturing and assembly.

 

 

Roush can provide development and commercialization services in a number of key areas, including:

•  Inspection/Benchmarking/Scanning
•  CAD – Working in the native CAD language
     –  Design/GD&T/Tolerance Stack Up/Data Maturation

•  Development:
     –  Engineering
     –  Full CAE modeling
          o  Experts at vibration control and dynamic functions
          o  BEA, FEA, CFD, Kinematic Modeling
     –  Rapid Prototyping – SLA/SLS/EDM
     –  Prototype Fabrication
          o  Laser Cutting, Metal and Plastic Part Fabrication,
              Welding, Painting, Assembly
     –  Advanced Composites
          o  Carbon fiber, Kevlar, fiberglass, pre-preg materials
          o  Full size autoclave
     –  Precision Machining Support
          o  3, 4, and 5 axis milling centers

•  Controls System Engineering
     –  Controls and software systems development for motors,
         actuators, etc.
     –  Full EE capability software and controls

•  NVH Solutions:
     –  Production Solutions
          o  Consulting/Issue Resolution
          o  Development and Production supply of NVH damping products
               Including:
               •  Constrained layer damping treatments (CLD) 
               •  Tuned Mass dampers

•  BOM Development
•  Production Manufacturing
     –  Machined Components
          o  Over 140,000 under roof; machine sizes to: X=178"
              Y=100" Z=62"; cranes up to 30 tons
          o  Metallic, castings and plastics
     –  Fabrication and Weldments
          o  Steel, aluminum, other metallics, castings
     –  Molded Plastic Components
          o  Injection Molded – to 3,300 ton press capacity
     –  Assembly:
          o  ISO Certified, scaleable assembly to meet
              volume requirements
          o  Supply Chain Management capability,
              including turn key operation

 

 

Wind Turbine Design

 

Wind Turbine Fabrication

 

Wind Turbine Exposition

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