For over 30 years, the name Roush has been synonymous with advanced performance. Our scope has expanded to encompass the motorsports, aerospace and consumer products industries, but our focus remains the same: an unwavering commitment to delivering incomparable power and reliability.

From constructing full-scale aircraft prototypes to resolving complex engineering and NVH issues, Roush provides aerospace manufacturers a single source solution. We are also an approved FAA Repair Station (J23Rs73Y), and have an approved Fabrication Inspection System for the manufacture of PMA components with a staff FAA DMIR.

We offer turnkey solutions to repair or complete 'PMA Development' requirements, providing high quality solutions to minimize life cycle costs for air frame and engine components and accessories.

Our staff includes engineers, scientists, technicians, and a Consultant FAA DER. Let Roush Aviation turn your ideas into reality. We’re focused, we’re efficient, and we deliver.

Prototype Services:
The Roush Prototype group is a single source solution for product development needs. Utilizing our onsite design team, engineering support and model services, we transform design ideas into finished products. We're flexible, we’re focused, and we're at our best when challenged to think outside the box. Roush created two full-scale models for Bell Helicopter in a short time frame demonstrating that our success depends on how quickly we can take our customers’ visions from the sketchpad to the showroom floor.

Design Studios Rapid Prototyping Tooling Advanced Composites Clay Modeling Fabrication Soft Trim Wiring and Electronics

Engineering Services:
Our engineering capabilities range from reverse engineering and analysis of individual components to large, full-vehicle development projects. Roush provides expertise in advanced disciplines and offers a broad array of development tools, including:

Body Engineering Chassis Engineering Powertrain Engineering NVH Engineering CAE CAD

Testing Services:
Use of state-of-the-art correlation techniques to validate FEA models which greatly reduces the cost of expensive engine testing. Testing for experimental correlation includes status stiffness testing utilizing the following services:

Modal analysis Impact testing Acoustic testing

Manufacturing Services:

Ferrous and non-ferrous stamped, machined, molded, cast, fabricated components Component assembly  Testing  Verification and packaging  Client-compatible QOS and product systems

Custom-tailored work cells provide efficient, integrated machining, assembly, and inspection operations. This delivery method is a very efficient alternative for service part runs, aircraft and marine components, and similar projects where quantity requirements would not justify dedicated high volume production tooling.

Roush is ISO 9001:2000 / TS 16969 registered and AS9100 compliant. We have an extensive network of approved vendors, suppliers, and sub-contractors to meet any manufacturing requirement.