With ever-increasing electrical content being delivered in vehicles, electrical systems engineering is increasingly in-demand, and critical to overall vehicle success. Our team of experienced engineers has been keeping up with the demands of the industry and has been steadily growing.
The Electrical Systems Engineering Group provides comprehensive automotive electrical engineering services. The group supports both Roush internal vehicle design and development projects as required, and provides services and contracts for any external customer requiring electrical systems work, hardware, software, or wiring a la carte.
Our services, driven by client demand, include:
Electrical Systems
- Design, integration and development of vehicle based electrical systems
- Overall vehicle electrical architecture design
- Model based electrical systems analysis
- Power generation
- Control systems
- Component design, development, prototyping
- Communications, networking and telemetry
- On-board diagnostics and prognostics
- Test Bench Design and Automation
- Test benches designed to suit our customers’ requirements –
including vehicle based test systems, component test systems,
End-of-Line (EOL) production test systems.
- Unique control system development – laptop or desktop computer
based, or custom embedded control system.
- Ruggedized design for use in harsh environments
- Intuitive operator interfaces incorporating ergonomics
- Fixture design and fabrication
- Data acquisition – creation of database systems and automated
data presentation
- Customized data post-processing software to allow for efficient–
analysis of data
- Data Acquisition
- Customized data acquisition systems for use in any environment.
- High or low channel count, custom data devices.
- Laptop based, or stand alone systems.
- Real Time data viewing and/or processing
- Vehicle Control System Development
- Embedded Control System specification and integration
- Algorithm development including model based design
and plant modeling.
- Hardware in the loop (HIL) development
- On-board Diagnostic development.
- Engine, transmission, hybrid, electric motor, chassis and
brake systems control
- Vehicle Network Communications
Hardware
- Digital and analog electronics design, validation and testing including
circuit boards,electronic devices, mechatronics
- Rapid prototype and small volume manufacturing of electronic
components.
- Electrical component testing including thermal, vibration, corrosion
and stress testing.
Software
- Software design and development services
- Controls algorithm development
- IEC61508 and SIL3 compliant code development
- Data post-processing and analysis tools
Wiring
- Logical and physical design of wiring harnesses
- Prototyping
- Small volume production
- Electrical system bucks
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