Roush Advanced Composites is a single source solution for product development needs. Utilizing our onsite design team, engineering support and model services, we can quickly take a design idea and transform it into a finished product for our customers in the automotive, consumer product, defense, and theme park industries.

We produce autoclaved prepreg composites, open molded epoxy laminates and vacuum formed thermoplastics, using the latest in composite material selections, experienced technical staff, and modern technologies.

Capabilities Include:

• Manufacturing
   – Autoclaved Prepreg Composites
   – Vacuum Bag Composites
   – Open Molded Laminates
   – Vacuum Formed Thermoplastics
• Processes
   – Autoclave Cures
   – Oven Cures
   – Vacuum Bagging
   – Thermo-Vacuum Forming
   – Automated Fabric Cutting
• Materials
   – Kevlar
   – Carbon Fiber
   – Fiberglass Fabrics
   – Nomex Honeycombs
   – Aluminum Honeycombs
   – PVC Foam Core
   – High Temp Epoxy Resins
   – Polyester Resins
   – Carbon Prepregs

Equipment:

• Heated flat panel press
• Autoclave Curing Chamber
   – Electric Heat to 400° F
   – 100 PSI
   – Inside Dimension 54" ID x 18" long
• Curing Oven #1 Gas Fired
   – Temperature up to 400° F
   – Inside Dimension 65" tall x 73" wide x 120" deep
• Curing Oven #2 Gas Fired
   – Temperature up to 500° F
   – Inside Dimension 96" tall x 126" wide x 312" deep
• Automatic Textile Cutting Table with Digitizer
   – 70" wide x 32" long
• Thermo Vacuum Form Machine
   – 54" x 108"
• Multiple 5 Axis CNC Milling Machines

Finished Products:

• Lightweight Composite Body Panels
• Clear Carbon Components
• Interior Panels
• Composite Enclosures
• Lightweight Ducting