The integration of complex electronic systems is a critical component of product development programs.  Roush’s in-house electronics lab enables us to streamline this process by creating custom circuit boards and wire harnesses in house.  Our expertise in this area has resulted in Roush being a leading supplier to manufacturers of training simulators for the transportation and defense industries.   Our electronics capabilities, combined with our engineering, design, rapid prototyping, modeling, fabrication, advanced composites, trim and paint capabilities enable us to produce fully-functional properties that range from show vehicles to aircraft simulators.

Capabilities include:

• Design, development, and low-volume manufacturing of custom circuit boards
• Documentation in GERBER 274X/Protel/Circuit Maker/Trax Maker
• SMT and through-hole circuitry
• Repair and rework existing circuit boards
• Embedded micro-controllers
• Package design and packaging (for model shop applications)
• Design, development, and low-volume manufacturing of custom wire harnesses

Projects Include:

• Active lighting systems
• Stepper motor control systems
• LED lighting systems
• Instrumentation electronics
• Fuel pump control systems
• Automated show car systems
• Vehicle simulation
• Weapons simulation
• Auxiliary battery control systems
• Boost management systems
• Signal generation (A/D, D/A, F/V)
• Oil temp management systems
• Monitoring systems (e.g., Trans Status Boxes)
• Sole supplier of NASCAR gear ratio testers