Advanced Composites Services

Our experts in Composite Design uniquely support innovators with solving their complex challenges. Supported by Roush’s full portfolio of product development services, we can take your idea from sketchpad to reality.

Our thorough Advanced Composites capabilities include ideation and styling, composites engineering, design, modeling and composite laminate FEA stress analysis. This approach enables the highest integration of features, yielding the lightest and most robust parts and systems in the market. With our complete in-house tooling and fixture capabilities, Roush uses the latest composite materials and processes to provide our customers with a high-quality, lightweight and cost-effective solution within the requested time frame.

If You Can Dream It, We Can Build It


  • Experts in Composite Design
  • Parts Consolidation
  • Complex Geometry
  • Highly Integrated Features
  • Metal to Composite Conversions
  • FEA & CAE Engineering
  • Full Composite Modeling Capabilities
  • Ply by Ply Composite Models
  • Failure Prediction & Recognized Criterion
  • Linear and Non-Linear Analysis Capabilities

Prototype Component Manufacturing

  • Tooling Board Tools
  • Rapid Prototype Tooling


  • Material Property Evaluation
  • Full Structure Testing
  • Not Destructive Testing Capabilities
  • FEA & CAE Validation Testing

Production Tooling

  • High Quality/High Dimensional Accuracy
  • All In-house Tooling and Fixture Capability
  • Tooling made from a variety of materials
  • Composite Tools – Carbon Fiber & Fiberglass
  • Metallic Tools – P20 Steel, Invar & Aluminum


  • Prepreg Process
  • Autoclave Cure
  • Oven Cure
  • Press Cure
  • Liquid Resin Process
  • Wet Layup
  • Resin Infusion
  • Production Volume Capacity
  • Quantities from 1 to 1000

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